AEAUTO EV Conversion Kit Mining Truck Solution - Assisting Mine Construction
With the construction of green mines and the popularization of new energy equipment, "super fast charging" has become an important means to solve the range anxiety of electric mining vehicles. The construction of green and smart mines at home and abroad is accelerating, and the new energy and intelligentization of mining equipment have become a trend. The new generation of battery technology improves the range, battery life, and safety. The popularization of fast charging technology has greatly increased the charging capacity of pure electric mining trucks in a short time, improving operational efficiency.
Implementation principle of electric drive system
The ev conversion kit of mining trucks operates according to the principle of "diesel engine → generator → electric motor → wheel drive". The diesel engine (displacement of about 100 liters, 5000-6000 liters per refueling) drives the generator to convert energy into electrical energy, which is then transmitted to the electric motor next to the wheel to
drive the wheel. 
Compared with mechanical transmission systems, electric transmission systems only require the cooperation of diesel engines, generators, and electric motors, without complex components such as clutches and gearboxes. They are simpler, can save space, reduce weight, and provide more loading space for trucks. While meeting the huge load requirements of mining trucks, they also improve drive efficiency and reliability and adapt to their harsh working environment.
Why do mining trucks use electric drive systems?
There are many reasons to use electricity, in addition to new legislation, rules, and standards. Reduced particulate matter and diesel fumes in mines, improved health and safety, and environmental factors for global warming.
Advantages of electric drive systems
Electric drive systems bring multiple advantages to mining trucks. Understanding these advantages can help one understand the application of electric drive systems in mining trucks.
1. Easy to maintain
The electric drive system has a simple structure and few components, which can save space and reduce weight. Safety, productivity, and operator comfort are of paramount importance, and service and maintenance are also essential for the normal operation of the truck, so our mining trucks have various smart service areas for easy daily inspection.
2. Battery-powered for powerful power
Energy regeneration and an efficient transmission system give battery ev conversion kit mining trucks low energy consumption, long mileage, and excellent performance, especially on slopes, and the endurance time can be extended through optimization and special design.
ev conversion kit mining trucks are optimized in many ways to improve productivity. The drive train is streamlined and efficient, the axles are connected to high-power electric motors, and the hydraulic functions are powered on demand by separate auxiliary motors.
3. Healthier work environment
Reducing particulate matter and diesel fumes in mines is good for health and for addressing global warming environmental factors. The use of electric drive systems in mining trucks helps solve the special problems of the mining working environment and achieves efficient and reliable transportation and load-bearing capacity.
4. Reduce operating costs
Zero emissions means your need for underground ventilation will be minimal, and the reduction in ventilation costs will equate to a huge return on your investment.
5. High capacity and high productivity
Battery-powered trucks can haul materials faster than diesel-powered trucks due to their efficient drivetrains.
Understanding the advantages of electric drive systems helps to better evaluate their applicability in different working environments and provide mining trucks with more reliable transportation and load-bearing capabilities.
AEAUTO Powertrain System Mining Truck Solution
Nanjing AEAUTO specializes in providing complete battery electric vehicle modification and charging systems for large mining equipment such as loaders, bulldozers, mechanical trucks, etc.
The solution process is as follows:
1. The customer makes a request
The customer makes a request to convert a vehicle to a battery-electric vehicle. Together with the customer, we prepare a detailed dossier based on the type of vehicle to be converted, the required operating and charging times, the number of vehicles, and external factors such as renewable energy sources.
2. Perform preliminary design modification
Based on the vehicle specifications and customer requirements, we will provide recommendations for vehicle modification and charging stations, which will detail the operation method, the components required for construction, the relevant inclusions, and the expected construction and maintenance.
3. Testing and Delivery
All systems undergo rigorous load and no-load testing to ensure the modified vehicles have optimal performance, reliability, and safety. After we complete all performance tests, we prepare to deliver the vehicle to the customer. The charging station is also tested to ensure that the charging time can meet the required maximum performance.
In the future, AEAUTO will continue to innovate, inject more vitality into the development of the global mining industry, and help create a new model of more efficient and environmentally friendly mining operations. It will provide more efficient electric drive system solutions, from modification to charging, from performance improvement to cost reduction, and promote green mine construction in all aspects.
