AEAUTO Electric Powertrain Systems for Heavy-Duty Vehicles

Created on:2025-05-19 09:08

As the global transport and construction sectors shift toward electrification,the demand for robust,high-performance electric powertrain systems is rising sharply.Unlike light-duty applications,heavy trucks,mining rigs,and construction equipment operate under intense stress,demanding solutions that go far beyond standard EV technology.

 

 

AEAUTO specializes in electric powertrain systems engineered specifically for heavy-duty use cases—from retrofitting diesel vehicles to powering next-generation OEM platforms.

Why Powertrain Integration Matters in Heavy-Duty EVs

In a standard passenger EV,the powertrain may include a moderate motor,controller,and battery.But in heavy-duty environments,the system must:

Deliver continuous high torque under load

Handle thermal stress from 8–12 hours of operation

Integrate with complex hydraulics,transmissions,or auxiliary drives

 Offer scalable battery configurations for varying duty cycles

Ensure safety and compliance under rugged environmental conditions

This is where generic EV solutions fall short—and where AEAUTO steps in.

What's Inside AEAUTO's Powertrain System?

Our powertrain architecture is fully modular and configurable.It includes:

High-Torque Drive Motor

Engineered for high mass inertia and gradient handling—ideal for dump trucks,port tractors,or wheel loaders.

Industrial-Grade Inverter&Controller

Real-time torque modulation,regenerative braking,and safety protocols.

Smart Battery Packs with Thermal Management

Using LFP chemistry,each pack is modular and actively cooled,enabling long-duration industrial use.

Power Distribution and Control System(PDU&VCU)

Centralized control over motor,energy,and vehicle systems—CAN-bus compatible.

Integration Kit for Retrofits

Mounting frames,wiring harnesses,and transmission adapters tailored to existing chassis.

Real-World Use Case:6x4 Mining Dump Truck Electrification

A Southeast Asian mining contractor upgraded its 6x4 diesel dump fleet with AEAUTO’s electric powertrain system.The results:

52%reduction in fuel costs

Lower brake wear via regenerative systems

Full 9-hour duty cycle operation

Zero local emissions in high-dust zones

Payback in less than 24 months

OEM or Retrofit:We Build What You Need

Whether you are building an all-new EV platform or retrofitting a fleet of diesel machines,AEAUTO provides:

Pre-validated subsystems

Software tuning for custom load profiles

On-site engineering support

Global logistics and technical service

Why Choose AEAUTO?

Heavy-Duty Focus:Not adapted from light vehicles—built for industrial-grade abuse

Global Support:Operating across Asia,Middle East,and Europe

Deep Engineering:Control systems,simulation,integration—all in-house

Modular Systems:Scalable and retrofittable

Electrify Your Fleet from the Powertrain Up

If you're looking to electrify your construction fleet,long-haul trucks,or industrial vehicles,your powertrain choice is everything.AEAUTO delivers more than parts—we deliver power,precision,and peace of mind.

Ready to discuss your project?Talk to our engineers→

 

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